4GL-KC98.6型整秆式甘蔗收获机的研发及应用

Research and development of 4GL-KC98.6 whole-stalk sugarcane harvester and its application

  • 摘要:目的】研究4GL-KC98.6型整秆式甘蔗收获机的总体结构、关键部件及工作参数,为进一步优化整秆式甘蔗收获机作业质量提供参考依据。【方法】搭建专用的剥叶通道试验平台,选取不同品种的甘蔗开展系统性试验,分析甘蔗形态和环境湿度对4GL-KC98.6型整秆式甘蔗收获机剥叶效果的影响,明确剥叶辊筒转速的最优参数区间;基于自主设计的自动仿形机构,构建自适应地面切割系统,对切割刀盘的自动升降控制进行探讨;通过田间试验评价4GL-KC98.6型整秆式甘蔗收获机的工作性能。【结果】甘蔗的物理形态明显影响剥叶装置的作业性能,在收获直立状态和弯曲状态的甘蔗时,分别将剥叶辊筒转速控制在600~800 r/min和700~900 r/min,能保持较低的含杂率和损失率,实现较好的剥叶效果。环境湿度对剥叶效果也有一定影响,低湿度条件下的剥叶辊筒转速控制在400~600 r/min,中、高湿度条件下的剥叶辊筒转速控制在800~1000 r/min,均能保证较低的含杂率和损失率。结合广西蔗区最优留茬高度,将切割刀盘升降自动控制方案设定为:当刀盘与地面距离1~3 cm时,控制刀盘高度不动;当距离<1 cm时,控制刀盘高度上升;当距离>3 cm时,控制刀盘高度下降。田间试验结果显示,4GL-KC98.6型整秆式甘蔗收获机的平均含杂率为2.71%,平均破蔸率为6.34%,平均损失率为2.98%,蔗茎合格率为94.10%,切割高度合格率为95.80%。整机作业性能指标满足JB/T 6275—2019《甘蔗联合收割机》要求。相较于常规人工砍收效率(1.0~1.5 t/d),4GL-KC98.6型整秆式甘蔗收获机作业平均收割效率为5.31 t/h,每日能完成约40人的收获效率。【结论】通过控制4GL-KC98.6型整秆式甘蔗收获机的剥叶环节关键工作参数及明确切割刀盘升降自动控制方案,能够有效控制甘蔗收获过程的含杂率和损失率,提升甘蔗机械化收获质量与收获效率。

     

    Abstract:Objective】This study aimed to investigate overall structure, key components, and working parameters of 4GL-KC98.6 whole-stalk sugarcane harvester, providing reference for optimizing operation performance of the whole-stalk sugarcane harvester.【Method】A special leaf stripping channel test platform was built, and different sugarcane varie-ties were selected to carry out systematic experiments to analyze the effects of sugarcane morphology and environmental humidity on leaf stripping of 4GL-KC98.6 whole-stalk sugarcane harvester and determine the optimal parameter interval of leaf stripping roller rotation speed. Based on the self-designed automatic profiling mechanism, an adaptive ground cutting system was constructed, and the automatic lifting control of the cutterhead was discussed. The working performance of 4GL-KC98.6 whole-stalk sugarcane harvester was evaluated by field experiment.【Result】The physical morphology of sugarcane markedly affected the operation performance of the leaf stripping device. When harvesting sugarcane in upright state and bending state, the leaf stripping roller rotation speed was controlled at 600-800 r/min and 700-900 r/min respectively, which could maintain low impurity rates and loss rates, thus achieving good leaf stripping performance. Environmental humidity also affected leaf stripping performance. The leaf stripping roller rotation speed was controlled at 400-600 r/min under low humidity conditions and 800-1000 r/min under medium and high humidity conditions, which could keep low impurity rates and loss rates. Based on the optimal stubble height in the sugarcane-growing areas of Guangxi, the automatic control scheme for cutterhead lifting was set as follows: when the distance between the cutterhead and the ground was 1-3 cm, the height of the cutterhead remained unmoved; when the distance was < 1 cm, the height of cutterhead was raised; when the distance was > 3 cm, the height of cutterhead was lowered. The field experiment results showed that, for the 4GL-KC98.6 whole-stalk sugarcane harvester, the average impurity rate was 2.71%, the average stump breaking rate 6.34%, the average loss rate 2.98%, the qualified cane rate 94.10%, and the qualified cutting height rate 95.80%. The overall operation performance indicators of the machine met the requirements of JB/T 6275-2019 Sugarcane Combine Harvester. Compared with the conventional manual harvesting efficiency (1.0-1.5 t/d), the average harvesting efficiency of 4GL-KC98.6 whole-stalk sugarcane harvester was 5.31 t/h, and the daily harvesting capacity was equivalent to the workload of about 40 workers.【Conclusion】By controlling the key working parameters of leaf stripping process of 4GL-KC98.6 whole-stalk sugarcane harvester and formulating the automatic control scheme of cutterhead lifting, the impurity rate and loss rate of sugarcane harvesting process can be effectively controlled, and the quality and efficiency of sugarcane harvesting can be improved.

     

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