棕榈粕固态发酵工艺优化及其对速效养分释放的影响

Solid-state fermentation process optimization of palm kernel meal and effects on release of available nutrients

  • 摘要: 【目的】 优化棕榈粕固态发酵条件,提高其发酵产物的速效养分含量,为棕榈粕的肥料化利用提供工艺基础。【方法】 以速效养分(速效氮、有效磷、速效钾)含量为评价指标,评估黑曲霉、枯草芽孢杆菌和细黄链霉菌的单菌、双菌(接种比例1∶1)、三菌(接种比例1∶1∶1)混合发酵棕榈粕的效果(接种量均为0.30%),筛选出能够有效提升棕榈粕发酵产物中速效养分的最佳菌剂;利用L9(33)正交优化发酵条件(含水量40%~70%、红糖添加量0~30%、菌剂接种量0.15%~0.45%),确定最优条件并验证,同时延长发酵时间寻找最佳发酵周期。【结果】 在筛选棕榈粕固态发酵菌剂试验中,发现黑曲霉单菌发酵16 d后棕榈粕速效养分明显高于其他处理,速效氮、有效磷和速效钾含量分别为3.645、9.040和8.812 g/kg,同时有机质降解率达38.78%,故选用黑曲霉作为正交优化试验中的发酵菌。正交试验结果表明,各因素对养分综合评价值的影响排序为红糖添加量>含水量>菌剂接种量,菌剂接种量对各速效养分均无显著影响(P>0.05),含水量仅对速效钾含量具有显著影响(P<0.05,下同),红糖添加量对速效氮、有效磷和速效钾含量均具有显著影响。正交试验发酵过程中的养分动态分析表明,速效养分含量普遍随发酵时间的延长有所提升,其中不添加红糖处理的养分含量提升更明显,且在较高含水量的条件下,速效养分释放效率更高,处理7(70%含水量、不添加红糖、菌剂接种量0.30%)速效氮在前期积累迅速且持续增长,有效磷提升最明显,速效钾增加稳定。正交优化获得的最佳发酵条件:含水量为70%、红糖添加量为0、菌剂接种量为0.45%。在最佳发酵条件下进行验证试验,发酵成品的速效氮、有效磷和速效钾含量分别为4.421、9.866和8.173 g/kg,最佳发酵周期为16~21 d;发酵成品的有机质含量为69.01%,总养分(氮、磷、钾)含量为5.87%,鲜样水分含量为23.07%,pH为6.98,种子发芽指数为88.40%,均符合我国行业标准NY 525—2021《有机肥料》。【结论】 使用黑曲霉作为棕榈粕的固态发酵菌剂,发酵条件为含水量70%、菌剂接种量0.45%,可有效提升棕榈粕发酵产物的速效养分含量,且21 d内未出现养分降解现象。

     

    Abstract: 【Objective】 This study aimed to optimize the solid-state fermentation conditions of palm kernel meal to enhance the contents of available nutrients, providing technical foundation for fertilizer utilization of palm kernel meal. 【Method】 Contents of available nutrients, available nitrogen (N), available phosphorus (P), and available potassium (K) were indicators to evaluate the effects of single-strain, dual-strain (inoculation ratio of 1∶1), and triple-strain (inoculation ratio of 1∶1∶1) mixed fermentation using Aspergillus nigerBacillus subtilis, and Streptomyces microflavus on palm kernel meal (with an inoculation rate of 0.30% for all) for screening the optimal inoculant that could effectively enhance the contents of available nutrients in fermented products of palm kernel meal. The L9(33) orthogonal experimental design was employed to optimize fermentation conditions (water content of 40%-70%, brown sugar addition amount of 0-30%, and inoculation amount of 0.15%-0.45%) to determine and validate the optimal conditions. Simultaneously, fermentation time was extended to find the best fermentation cycle. 【Result】 In the inoculant screening trial for solid-state fermentation of palm kernel meal, the contents of available nutrients in single-strain fermentation of Aspergillus niger for 16 d were higher than those under other treatments, as the contents of available N, available P, and available K were 3.645, 9.040, and 8.812 g/kg respectively, with the organic matter degradation rate of 38.78%, thus, Aspergillus niger was selected for orthogonal optimization. Orthogonal experiment indicated that: the factors influencing comprehensive nutrient evaluation value followed the order of brown sugar addition amount > water content > inoculation amount; the inoculation amount had no significant influence on any nutrient (P>0.05), while the water content significantly influenced available potassium (P<0.05, the same below); brown sugar addition amount significantly influenced contents of available N, available P, and available K. Dynamic analysis of nutrients during orthogonal experimental fermentation demonstrated that the contents of available nutrients generally increased with prolonged fermentation time, with treatments without brown sugar addition exhibiting more pronounced enhancement in contents of nutrients, with higher nutrient release efficiency observed under higher water condition; for the available N under treatment 7 (water content of 70% without brown sugar,inoculation amount of 0.30%) showed rapid early accumulation and continuous growth; available P exhibited the most pronounced increase, while available K increased steadily. From orthogonal optimization, the optimal fermentation conditions were water content of 70%, brown sugar addition amount of 0, and inoculation amount of 0.45%. Under validation experiment under optimal fermentation conditions, the contents of available nitrogen, available phosphorus, and available potassium in final fermented products were 4.421, 9.866, and 8.173 g/kg, respectively, and the optimal fermentation cycle was 16-21 d; in final fermented products, organic matter content was 69.01%, total nutrient (N, P, K) content was 5.87%, fresh sample water content was 23.07%, pH was 6.98, and a seed germination index was 88.40%, all meeting the requirements of China’s industrial standard NY 525-2021 Organic Fertilizer. 【Conclusion】 Aspergillus niger can be used as the solid-state fermentation inoculant for palm kernel meal, with fermentation parameters set at water content of 70% and inoculation amount of 0.45%, which enhances the available nutrients in the fermented product, and no nutrients are degraded within 21 d.

     

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