基于品质指标的正交试验优化铁皮石斛真空冷冻干燥工艺

Orthogonal experimental optimization of Dendrobium officinale Kimura et Migo vacuum freeze-drying process based on quality indexes

  • 摘要: 【目的】 在现有工业生产的铁皮石斛真空冷冻干燥工艺基础上优化时间参数,以期获得最佳干燥工艺,提高效率同时提升产品品质,为铁皮石斛干制产品工业化生产提供参考依据。【方法】 以新鲜铁皮石斛为原料,采用正交试验考察不同升华时间对铁皮石斛多糖、甘露糖、醇浸出物和多酚含量及抗氧化活性的影响,与现有工业生产的真空冷冻干燥工艺进行对比,确定最佳真空冷冻干燥工艺。【结果】 各因素对真空冷冻干燥铁皮石斛品质的影响主次顺序:35 ℃所用时间>55 ℃所用时间>25 ℃所用时间>45 ℃所用时间;铁皮石斛的最佳真空冷冻干燥工艺参数:真空度30 Pa,冷阱温度-40 ℃,升华温度和升华时间为15 ℃(3 h)→25 ℃(3 h)→35 ℃(5 h)→45 ℃(9 h)→55 ℃(18 h),共38 h,在此条件下,铁皮石斛多糖含量为35.3%,甘露糖含量为23.1%,醇浸出物含量为7.8%,1,1-二苯基-2-苦基肼(DPPH)自由基清除率为30.3%,综合评分为88.3分。与现有真空冷冻干燥铁皮石斛工艺相比,干燥时间缩短2.6%,多糖和甘露糖含量分别显著提高27.0%和5.0%(P<0.05,下同),醇浸出物含量无显著差异(P>0.05),DPPH自由基清除率显著减少31.0%,多酚含量相当,色泽较接近新鲜的铁皮石斛样品。【结论】 经优化后真空冷冻干燥工艺得到的铁皮石斛有效成分含量较高,干燥时间缩短,色泽更佳。

     

    Abstract: 【Objective】 Optimized the time parameters based on the existing industrial production process of vacuum freeze-drying for Dendrobium officinale Kimura et Migo,aiming to obtain the best drying technology,enhance efficiency and product quality,serving as a reference for the industrial production of dried D. officinale products. 【Method】 Using fresh D. officinale as raw material,an orthogonal experimental design was employed to investigate the effects of sublimation durations on the contents of D. officinale polysaccharides,mannose,alcohol extract,polyphenols,as well as antioxidant activity. The results were compared with those obtained from the current industrial vacuum freeze-drying process to determine the optimal conditions for vacuum freeze-drying. 【Result】 The order of the main factors affecting the quality of vacuum freeze-dried D. officinale was as follows:time used at 35 ℃ > time used at 55 ℃ > time used at 25 ℃ > time used at 45 ℃. The optimal vacuum freeze-drying parameters were a vacuum degree of 30 Pa,cold trap temperature of -40 ℃, sublimation temperatures of 15 ℃(3 h)→ 25 ℃(3 h)→ 35 ℃(5 h)→ 45 ℃(9 h)→ 55 ℃(18 h),totaling 38 h. Un‐ der these conditions,D. officinale polysaccharide content was 35.3%,mannose content was 23.1%,alcohol extract content was 7.8%,1,1-diphenyl-2-picryl-hydrazyl radical(DPPH)free radical scavenging rate was 30.3%,and a comprehensive score of 88.3. Compared to the existing process,drying time was reduced by 2.6%,polysaccharide content and man nose content were significantly increased by 27.0% and 5.0% respectively(P<0.05,the same below),alcohol extract content had no significant difference(P>0.05),DPPH free radical scavenging rate was significantly decreased by 31.0%, with equivalent polyphenol content and a color closer to that of fresh D. officinale samples. 【Conclusion】 The optimized vacuum freeze-drying process resulted in D. officinale with higher active ingredient content,reduced drying time,and improved color quality.

     

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